Mechanical System Design

»  Mechanical System Design, which provides skills in designing, building and installing mechanical systems of all types from thermal and a/c systems to production equipment and power systems.

Process System Design

DAF Units

»  A key application of DAF units includes the removal of free and emulsified hydrocarbons from petrochemical and similar wastewaters upstream of biological processes. This has been done in an effort to prevent toxic or inhibitory materials from hindering the biological processes downstream of the DAF unit.

»  Other industrial applications of DAF systems include the treatment of concentrated fish farming wastewaters, the pre-treatment of food and meat processing effluents and the treatment of effluents generated by the pulp and paper industries. In certain circumstances, DAF can also be a substitute for gravity settlement of solids generated by a biological treatment process.

»  Advantages linked with DAF systems include the fact that they are high-rate processes when compared with more traditional gravity-based settlement systems. This means that a reduction in space requirements can be achieved, and in terms of sludge thickening, a thicker sludge can be produced. Additionally, DAF systems offer the operator some degree of flexibility, subject to design, with regard to the system's operating parameters.

Helical Skimmers

Electrical Control Panels

»  The range of Electric Control Panel is manufactured by making use of optimum quality raw material and advanced technology. Moreover, the professionals working with us ensure that the panels provided by us are highly durable and have low maintenance. Moreover, our panels are widely appreciated for process automation of distribution projects.

Following are some features of these products:

• User friendly operation
• High efficiency
• Low power consumption

Wastewater Screens

Start Up Services

Rectangular Collectors

»  Sludge Collector is a hoseless, hydraulic suction collector designed to uniformly remove settled solids from the floor of a rectangular sedimentation basin.

Sludge Collector Design

• Hoseless, hydraulic pressure suction collector - gravity head or pump induced 304 stainless steel construction
• Articulating sludge discharge pipe eliminates the need for cumbersome hoses
• Orifices on collection header uniformly draw from sludge blanket
• Dual-reel positioning drive and cable system ensures smooth header movement along tank floor
• No submerged electrical components or lubricants required
• Electrical panel for automatic control with digital output and position indicators

API Oil/Water Seperators

»  An API oil-water separator is a device designed to separate gross amounts of oil and suspended solids from the wastewater effluents of oil refineries, petrochemical plants, chemical plants, natural gas processing plants and other industrial sources.

Scum Troughs

»  Scum Troughs is suitable for installation in rectangular sedimentation tanks. It effectively removes sewage scum and floating materials from sedimentation tanks and discharge it into scum through.

• Easy To Install
• Zero lubricant
• Highly wear lubrication
• Lever,Mechanical or Hand Wheel actuation

Flight Monitoring Systems

»  The flight control system senses the passing of the flight at each end and determines the amount of misalignment, which is used to alarm and shut down the system.
»  The Flight Control will sense excessive chain stretch, broken chain, and broken flight attachment links allowing the plant operator to shut down the system before significant damage occurs to the system. Adjustments or repairs required to the equipment are typically less involved due to the Flight Controls ability to sense failure or misalignment early.

Water Screens

»  Initially the sewage water arriving at the plant undergoes a mechanical step, which consists of a screen that removes larger particles as papers, hair, rags, sticks and other debris. The screens can be either Coarse screens, Fine Screens or a combination of both, the purpose is however to prevent large particles from damaging downstream equipment or interfere with further treatment.

»  This would create unnecessary wear which could lead to process stops and higher maintenance costs. The screenings removed by the screen generally undergoes some sort of washing/dewatering procedure before being disposed or incinerated.

»  Hereafter the screened wastewater flows through a grit removal channel. The grit channel allows heavier sand, gravel, and other particles to settle out while the organic materials remain suspended in the wastewater and are carried on.

»  Grit removal is necessary to protect moving mechanical equipment from abrasion and abnormal wear and to reduce the quantity of inorganic solids in the process basins.

On Site Training

»  Water and wastewater treatment plant and system operators manage a system of machines, often through the use of control boards, to transfer or treat water or wastewater.

Non-Metallic & Metallic Drive Sprockets

Cast Iron, UHMW, Nylon Tank Sprockets

Cast Iron & UHMW Wall Bearings

• Babbitted or UHMW lined
• Split designs for ease of replacement
• Bolt patterns designed to match most existing wall anchor locations for retrofit applications
• Static shaftbrackets also available in conjunction with spocket sleeve bearings.

Gear Reducers & Bases

Steel & FRP Return Rails, Brackets

FRP, SST, Carbon SteelScum Troughs

Steel, Cast Iron, Nylon, UHWM Set Collars

Flights

Flight Application:

• For use in primary clarifiers, secondary clarifiers, and cross collectors.

Benefits:

• LightWeight for easy installation. No need for filler blocks, No notching or drilling required
• Can be completely assembled in advance with minor field adjustments, Can be repaired and welded on-site or in a shop.
• Can be RECYCLED for salvage value after use.

Filler Blocks

Filler Application:

• For use with "C" channel shape flight boards.

Benefits:

• Lightweight yet durable, FSCI filler blocks are useable with all industry standard channel fights.

Steel & UHWM Floor Strip

Dished Driven Sprockets

Drive Couplings

Wear Shoes

Shafting

Chain Tighteners

Take-Up Bearings

Wiers & Baffles

Metallic Chain

Driven Sprockets

Head, Intermediate, and Boot sections

Cast Iron & UHMW Shaft Bearings

Steel, Cast Iron, Nylon, UHWM Set Collars

Metallic & Non-Metallic Screen Trays

Electrical Controls

Cast Iron, Combination Sprockets